AWC Industries Blog

Welded assemblies are essential in creating strong, permanent connections between metal components – and at AWC Industries, we’ve made this craft a cornerstone of our fabrication capabilities. Backed by decades of experience, advanced robotic systems, and expert welders, AWC Industries produces precision weldments that meet the toughest quality standards across industries.

From structural frames to intricate enclosures, we deliver high-performance welded assemblies designed to support your products, your production, and your reputation.

What Are Welded Assemblies?

Welded assemblies are metal structures formed by joining multiple components into a single, cohesive unit. These permanent bonds are created through various welding techniques, delivering superior strength, durability, and design flexibility. Welded assemblies can be found in everything from heavy machinery to medical carts, vehicle frames, and more.

At AWC Industries, we fabricate welded assemblies using sheet, plate, strip, wire, rod, and bar, allowing for a broad range of applications and custom solutions.

Our Welding Capabilities

AWC Industries is equipped to handle all types of weldments and welded assemblies, using industry-standard processes and cutting-edge automation to ensure consistent, high-quality results.

MIG Welding (GMAW)

Ideal for high-volume, structural applications, MIG welding provides clean, strong welds on steel and aluminum. It’s efficient, reliable, and well-suited for both large and small assemblies.

TIG Welding (GTAW)

TIG welding delivers precision and excellent cosmetic finishes, making it ideal for thin materials, stainless steel, and applications where visual appeal and accuracy are critical.

Resistance Welding

We offer a variety of resistance welding methods, including:

• Spot Welding

• Grid Welding

• Butt Welding

• “T” Welding

• Stud Welding

These techniques are perfect for applications requiring fast, localized joins, commonly used in electronics, HVAC, and automotive industries.

Robotic Welding with MOTOMAN 6-Axis Arms

Our welding capabilities are further enhanced by MOTOMAN 6-axis robotic welding arms. These advanced systems ensure accuracy, repeatability, and speed, even for the most complex assemblies. Combined with custom welding fixtures designed in-house, AWC can meet tight tolerances and high production volumes with ease.

The Welded Assembly Process at AWC

Every project is backed by a structured, quality-driven process:

1. Consultation & Design
   Our team works closely with clients to review requirements, develop designs, and create optimized fabrication strategies.

2. Material Selection
   We help identify the right material based on strength, corrosion resistance, weldability, and budget.

3. Precision Fabrication
   Parts are cut, formed, and prepped using CNC machining and press brake systems.

4. Welding & Assembly
   Certified welders and robotic arms complete each assembly with precision, using jigs and fixtures for accuracy.

5. Inspection & Testing
   Every assembly undergoes rigorous inspection to ensure weld strength, dimensional accuracy, and conformance to your specifications.

Industries We Serve

Our welded assemblies are trusted by OEMs and manufacturers across a wide range of industries:

• Aerospace & Defense – Precision frames and high-strength enclosures

• Medical Equipment – Stainless steel carts, housings, and mounts

• Food & Beverage – Sanitary welded components for conveyors and racks

• Industrial Machinery – Machine frames, bases, and structural supports

• Transportation – Brackets, frames, and load-bearing components

• Agriculture – Durable support structures and housings for field equipment

Why Choose Welded Assemblies?

Welded assemblies offer several advantages over bolted or riveted connections:

• Stronger Joints – Welds fuse metal at the molecular level

• More Durable – No risk of loosening over time

• Streamlined Design – Supports compact, custom configurations

• Cleaner Aesthetics – Seamless finishes and fewer fasteners

• Cost-Effective – Faster production with fewer parts

What Sets AWC Industries Apart?

With more than 75 years of metal fabrication expertise, AWC Industries is a trusted partner for manufacturers seeking dependable welded assemblies. Here’s what you gain with us:

• Certified Welding Team – Trained in AWS standards and beyond

• Advanced Technology – Robotic welding, CNC cutting, and custom fixtures

• Full-Service Fabrication – Cutting, bending, welding, and finishing all in-house

• Flexible Production – From prototypes to full-scale runs

• Made in Chicago – Fast, local service with national reach

Common Welded Assembly Applications

• Structural machine frames

• Stainless steel food racks

• Wire guards and safety cages

• Welded housings and electrical enclosures

• Medical device carts and transport frames

• Agricultural equipment frames

Partner with AWC Industries for Welded Assembly Solutions

Whether you need a single prototype or a high-volume production run, AWC Industries has the tools, technology, and talent to deliver welded assemblies that perform under pressure.

Let’s bring your project to life with precision, speed, and quality you can rely on.

Contact us today to learn more or request a quote for your next welded assembly project.
👉 Visit AWC Industries to get started.