AWC Industries Blog

posted by Frank Wilson on Wednesday, 20 September 2023 in Metal Fabrication

Need a Wire Forming Quote?

AWC Industries can expertly manage intricate wire form components with our in-house capabilities. We provide round, square, and shaped wire choices at a cost-effective price.  If you are searching for a quote for your next wire-forming project, contact the #1 Wire Forming Experts in the Midwest, AWC Industries. 

midwest welded assemblies supplier

Experience You Can Trust

Since 1947, we’ve excelled in CNC Wire Forming. We specialize in bending and forming both ferrous and non-ferrous materials, including steel, stainless steel, aluminum, copper, and brass. With top-of-the-line CNC Forming equipment, we can manage large-scale production as well as smaller orders. Our product range features push handles, countertop display racks, decorative wire forms, grids, and wire grills. At AWC Industries, our goal is to deliver prompt and quality service, ensuring you meet your production timelines and serve your customers effectively.

Wire Forming Processes We Do Best

AWC Industries stands as one of North America’s premier wire forming companies. We specialize in crafting custom wire bending equipment, encompassing extrusion systems, punch machines, and trimming tools. Additionally, we provide a comprehensive suite of services in the realm of wire forming.

  • Bending
  • Forming
  • Flattening
  • Punching
  • Drilling
  • Coining
  • Threading
  • Straightening & Cutting
  • GMAW Welding
  • GTAW Welding
  • Resistance Welding
  • In-house Powder Coating
  • Assembly and Packaging

Industries We Serve

  • Construction
  • Food & Beverage Equipment
  • Medical
  • Dunnage
  • Agriculture
  • Appliance
  • Display
  • Furniture
  • Housewares
  • Lawn & Garden
  • Material Handling
  • Recreation
  • Storage Systems
  • Household
  • Food Service
  • Transportation

CNC Wire Forming

cnc wire forming

CNC wire forming involves bending wire with a computer-guided machine. These machines can craft wire into diverse shapes and sizes, even accommodating intricate designs.

High-Volume Wire Forming and Machining

Wire forming is a technique used to mold metal wire into distinct shapes, prevalent in sectors like automotive, aerospace, and medical. This shaping can be executed on an automated machine, commonly known as CNC.

In wire forming, it’s essential first to ascertain the length and diameter of the intended product before cutting the material. After these preliminary measurements, the raw material is fed into the machine either through an automatic feeder or by hand. As the material is introduced, it goes through an eye roller, which grips and advances each wire segment to the next station. Here, depending on the installed tooling (like loop dies or coil springs), the wire is bent or molded into the desired shape.

Large-Bend Wire Forming

Large-bend wire forming is a process that uses a metal plate to form metal tubes into different shapes and sizes. These tubes are often used in the automotive industry, but they can be used for many other applications as well.

Benefits of Large-Bend Wire Forming:

  • It’s fast, efficient, and cost-effective
  • The process creates uniform bends at an increased speed

Applications of Large-Bend Wire Forming:

  • Automotive components (such as assemblies)
  • Roof rack systems

Small-Bend Wire Forming

Small-bend wire forming is a process that can be used to make small-radius bends in metal wires. The small bend is created by feeding the metal through a series of dies in a machine. Most small-bend machines use multiple dies so that several bends are made at one time, but some designs include only one die for making multiple bends.

The purpose of this type of bending is to create more complex shapes out of straight wire than could be done by hand or with larger machines. It’s often used for making jewelry, but it can also be employed for constructing things like car parts and other industrial components.

Computerized Bending Equipment

Computerized Bending Equipment is the most efficient way to bend wire. Wire bending machines are used for many different applications, including making jewelry, shaping weapons and tools, and creating musical instruments and electronics. These machines use computer numerical control (CNC) technology to precisely adjust their angles and positions. This allows them to create any shape of bend that you need from your wire or sheet metal. Additionally, wire bending tools can integrate with other manufacturing devices like laser cutters, broadening customization possibilities.

Contact Us Today

When you get in touch with us, we will try and understand your specific requirements and make sure that your project priorities are duly met. By working with us, you can rest assured that your technical projects will achieve the highest zenith of success. Our technical team can provide you with the best expertise in the industry, and you can expect your finished goods at the earliest turnaround time.

We can’t wait to show you why we’re the number one trusted CNC Wire Forming Company in Illinois and beyond. So contact us here for a fast, fair quote on your wire forming project needs today.

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