Powder Coating with AWC Industries
In the competitive world of manufacturing, the quality of a product’s finish is just as important as its core functionality. Whether it’s for corrosion protection, durability, or simply aesthetics, the surface coating of a metal part can be the deciding factor in its performance and longevity. One of the most advanced and widely trusted methods for achieving a high-quality, long-lasting finish is powder coating. At AWC Industries, we are proud to offer premium powder coating services that meet the exacting standards of our clients across various industries.
What Is Powder Coating?
Powder coating is a dry finishing process that has become extremely popular since its introduction in North America in the 1960s. The process involves applying a dry powder—typically made of polymer resin, pigment, and other additives—electrostatically to a surface. Once applied, the coated item is cured under heat, which causes the powder to melt and form a smooth, durable, and even finish.
Unlike traditional liquid painting methods that require solvents, powder coating is environmentally friendly, emits negligible volatile organic compounds (VOCs), and provides a more robust and long-lasting finish.
Benefits of Powder Coating
Powder coating offers several key advantages over other finishing methods, including:
-
Superior Durability
Powder-coated surfaces are more resistant to chipping, scratching, fading, and wearing than other finishes. This makes them ideal for high-use applications or items exposed to outdoor conditions. -
Environmental Safety
With no harmful solvents and minimal waste, powder coating is a green solution that supports sustainability goals and EPA regulations. -
Cost-Effectiveness
Despite its high performance, powder coating is highly economical due to reduced waste, quicker processing times, and lower energy requirements. -
Aesthetic Versatility
Available in a wide array of colors, textures, and finishes—including matte, gloss, and metallic—powder coating allows for unmatched customization and visual appeal. -
Corrosion and Chemical Resistance
Powder coating forms a hard barrier that effectively shields metal components from moisture, chemicals, UV radiation, and extreme weather conditions.
Industries That Rely on Powder Coating
Powder coating is used across a vast range of industries. Some of the most common include:
-
Automotive (frames, wheels, bumpers)
-
Aerospace
-
Architecture & Construction (handrails, structural steel)
-
Agriculture Equipment
-
Medical Equipment
-
Consumer Products (furniture, appliances)
-
Industrial Machinery
At AWC Industries, our powder coating services cater to virtually every sector that requires durable, high-quality metal finishes.
Why Choose AWC Industries for Powder Coating?
Located in the heart of the Chicagoland area, AWC Industries has been a trusted name in custom wire forming, metal fabrication, and finishing solutions for decades. Here’s why companies continue to rely on us for powder coating:
1. State-of-the-Art Equipment
We utilize advanced powder coating systems and curing ovens to ensure consistent quality across all projects. Our precision equipment guarantees uniform coating thickness and reliable adherence to all surfaces.
2. Extensive Capabilities
Whether it’s a small bracket or a large industrial frame, AWC Industries has the capability to coat a wide range of components in different sizes, shapes, and complexities. We can accommodate both high-volume production runs and custom one-off jobs.
3. In-House Services
Our powder coating operation is fully in-house, meaning shorter lead times, better quality control, and seamless integration with our other fabrication services such as metal stamping, welding, tube bending, and wire forming.
4. Skilled Craftsmanship
Our team of experts ensures each item is properly prepped, coated, and cured. Attention to detail is at the core of everything we do—from surface preparation to final inspection.
5. Custom Color and Finish Options
AWC Industries offers an expansive selection of colors, gloss levels, and textures. If you have a specific RAL or Pantone color in mind, we can match it. Need a metallic, wrinkle, or textured finish? We’ve got you covered.
6. Environmentally Responsible Practices
We are committed to sustainability and environmental responsibility. Our powder coating process is VOC-free and designed to minimize waste and energy consumption.
Our Powder Coating Process
AWC Industries follows a meticulous multi-step process to ensure top-tier results:
Step 1: Surface Preparation
Proper adhesion begins with clean metal. Our team uses sandblasting, degreasing, and phosphate treatments to eliminate oils, rust, and other contaminants.
Step 2: Application
Powder is applied using electrostatic spray guns, which evenly distribute the powder across all surfaces. The charged particles adhere to the grounded metal component, ensuring complete coverage.
Step 3: Curing
After application, parts are cured in an industrial oven where the powder melts, flows, and bonds to form a uniform coating. The result is a durable and attractive finish that meets your exact specifications.
Step 4: Inspection and Quality Control
Each batch undergoes a rigorous inspection to ensure uniformity, proper adhesion, and compliance with performance standards. We take quality seriously and won’t ship anything that doesn’t meet our standards—or yours.
Custom Solutions for Unique Projects
Not every job is the same. That’s why AWC Industries takes a customized approach to powder coating. Whether you’re a manufacturer looking for production-scale runs or an engineer with a unique prototype, we work closely with you to understand your needs and deliver a solution that exceeds expectations.
Do you require high-heat resistance? Outdoor durability? Food-grade coatings? Anti-microbial finishes? Our knowledgeable staff can help guide you through the available options and select the best material and finish for your application.
Speed and Efficiency Without Sacrificing Quality
In today’s fast-paced manufacturing environment, timelines matter. AWC Industries prides itself on efficient turnaround times without compromising quality. Because we handle every step of the process in-house, you avoid the common delays associated with outsourcing to multiple vendors. From concept to coating, we deliver on time, every time.
The AWC Industries Advantage
-
Over 75 years of manufacturing experience
-
ISO-certified processes
-
Centralized location in Chicago for easy logistics
-
Custom fabrication and finishing all under one roof
-
Responsive customer service and technical support
When you partner with AWC Industries, you’re getting more than a vendor—you’re getting a trusted manufacturing partner dedicated to your success.
Let’s Talk About Your Next Project
Whether you need to coat a batch of machine components, outdoor fixtures, or display racks, AWC Industries offers the precision, durability, and quality assurance you need to get the job done right. Our powder coating services are just one part of our full-service manufacturing capabilities that include wire forming, CNC machining, welding, assembly, packaging, and more.
We welcome custom jobs of all sizes and industries. No matter how complex your project is, we’ll work with you every step of the way to bring your vision to life.
Contact Us Today
Ready to experience the AWC Industries difference?
Let’s discuss your powder coating needs and how we can help you achieve a finish that’s as strong and impressive as the product itself.
📞 Call us at (773) 745-0116
📍 Visit us in Chicago, IL
🌐 Learn more at www.awcindustries.com
