CNC Custom Wire Forming: Precision Solutions from AWC Industries
From retail display racks to aerospace components, wire forming shapes the products that keep industries moving. At AWC Industries, we specialize in high-precision CNC wire forming and fabrication, forming wire up to 1 inch in diameter using both ferrous and non-ferrous materials. Whether you’re developing a prototype or scaling for full production, we’re here to deliver strength, precision, and speed.
What Is Wire Forming?
Wire forming is the process of bending and shaping metal wire into specific configurations without compromising strength or integrity. Using advanced CNC (Computer Numerical Control) wire forming equipment, AWC Industries creates everything from simple hooks and brackets to complex 3D wire assemblies.
By combining cutting-edge technology with decades of hands-on experience, we produce consistent, reliable parts across industries where precision matters.
Our Wire Forming Capabilities
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Wire diameters: Up to 1 inch
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Bend angles & shapes: Single-plane, multi-plane, and complex 3D geometries
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Materials: Steel, stainless steel, aluminum, copper, and brass
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Production volumes: From small orders to high-volume production runs
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Finishing services: Powder coating, plating, heat treating, and more
Typical products include:
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Push handles & handrails
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Retail display racks
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Wire grills, grids, and shelving
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Decorative wire frames
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Custom industrial wire forms
Materials We Work With
Choosing the right material is essential for performance and longevity. AWC Industries offers:
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Steel & Stainless Steel – Strength, durability, and corrosion resistance
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Aluminum – Lightweight, rust-resistant, and easily formed
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Copper & Brass – Excellent for decorative, electrical, and thermal conductivity applications
Each project benefits from our material expertise and careful process control, ensuring every wire form meets your exact specifications.
Why Choose CNC Wire Forming?
✅ Precision & Repeatability
CNC-controlled equipment ensures tight tolerances and consistent quality across every part – whether you need a few pieces or thousands.
✅ Design Flexibility
From simple bends to intricate wire shapes, CNC forming accommodates creative designs without sacrificing structural integrity.
✅ Streamlined Production
Forming wire directly into its final shape reduces assembly time, minimizes joints, and improves strength.
✅ Faster Turnaround
In-house processes allow us to move from concept to delivery quickly, without sacrificing quality.
Industries We Serve
Our custom wire forming solutions support diverse industries, including:
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Automotive & Transportation – Wire brackets, spring forms, seat components
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Aerospace – Lightweight, heat-resistant components
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Medical & Healthcare – Surgical trays, supports, and device frames
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Construction & Architecture – Wire grids, safety barriers, decorative wire accents
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Retail Displays & Consumer Goods – Shelving, hooks, racks, and custom display units
Why Work with AWC Industries?
At AWC Industries, we’re more than a vendor – we’re a partner in your success. Here’s why companies choose us for wire forming services:
🏭 Everything Under One Roof
From CNC wire forming to finishing and assembly, our Chicago facility handles every step of the process to ensure speed, quality, and cost control.
🛠️ State-of-the-Art CNC Equipment
We invest in advanced CNC technology to meet complex design needs with precision and repeatability.
📏 Custom Solutions for Any Project
From prototypes to large production runs, we tailor our services to your needs – no project too big or too small.
✅ Strict Quality Standards
Every part we produce undergoes rigorous inspection to ensure it meets your specifications.
Your One-Stop Shop for Custom Metal Fabrication
Beyond wire forming, AWC Industries offers tube bending, laser cutting, welding, and full-service metal fabrication, providing a complete solution from initial design to final assembly.
Ready to Get Started?
Looking for a reliable partner for your next wire forming project? From small custom runs to large-scale production, AWC Industries delivers precision, quality, and turnaround times you can count on.
📩 Contact us today to request a quote and see how we can help bring your project to life.
Frequently Asked Questions
Q: What’s the difference between wire bending and wire forming?
A: Wire bending typically involves simple bends in one plane, while wire forming includes more complex shapes, multi-plane bends, and 3D configurations using CNC machinery.
Q: What wire diameters can AWC Industries form?
A: We form wire up to 1 inch in diameter, using steel, stainless steel, aluminum, copper, and brass.
Q: Can AWC assist with design and prototyping?
A: Absolutely. Our engineers work closely with your team to refine designs, develop prototypes, and ensure manufacturability.
Q: Do you offer secondary processes like coating and assembly?
A: Yes—we offer powder coating, plating, heat treating, welding, and assembly services for complete, turnkey solutions.
